What are the advantages of injection moulding machine robots over manual labour?

With the rapid development of the plastic processing industry in China, the degree of automation of injection molding machine robots is getting higher higher. Injection molding machine robots are specially equipped for injection molding production automation. They can reduce heavy physical labor, improve working conditions safe production; improve the production efficiency of injection molding machines, stabilize product quality, reduce scrap rates, reduce production costs, enhance the competitiveness of enterprises.  Shenzhen Huiwen Intelligent Co., Ltd. is a new type of enterprise specializing in the production, sales service of injection molding machine robots injection molding peripheral equipment. Now we introduce the advantages of injection molding machine robots compared to human tools:

　　1. Manageability

　　1. Use the injection molding machine robot to take the product. The injection molding machine can be operated unattended without worrying about no one employees taking leave.

　　2. Implement one person one mechanism (including water outlet cutting, peak cutting packaging), equipped with conveyor belts, one person can look after 4-5 machines, saving a lot of manpower reducing workers' wages.

　　3. People will get tired, but the time for robots to produce products is fixed they do need to rest. The effect is more obvious especially in hot weather during night shifts.

　　4. It is difficult to recruit highly educated personnel to operate injection molding machines. Ordinary biotechnical personnel are highly skilled have weak sense of responsibility, which causes difficulties in production management.

　　5. When people get along with each other, conflicts will always arise, which will affect production. Using a robot reduces pressure reduces manpower, internal conflicts will arise due to excessive work pressure, thus improving internal unity the cohesion of the company.

　　2. Security

　　1. As labor laws continue to improve become stricter, there is no longer a risk of accidental injury to employees when using robots.

　　2. People should have less contact with the product to avoid burns to employees due to overheating of the product.

　　3. There is no need to put your hands into the mold to take out the product, avoiding the potential safety hazards caused by this.

　　4. The robot computer is equipped with mold protection. If the product in the mold does fall off, it will automatically alarm prompt without damaging the mold.

　　3. Quality

　　1. If the molding machine is equipped with automatic demoulding, the product may be scratched stained with oil when it falls, resulting in defective products.

　　2. If a person takes out the product, there is a possibility that the product will be scratched by the hand, there is a possibility that the product will be dirty due to dirty hands.

　　3. When using the conveyor belt of the injection molding machine robot, the packaging personnel can concentrate on strictly controlling the quality without being distracted by holding the product being too close to the injection molding machine too hot to affect their work.

　　4. If the personnel take the products at an irregular time, it will cause the products to shrink deform (if the material tube is over-fired, it needs to be re-injected, resulting in a waste of raw materials, the current raw material prices are high). The robot takes out the products at a fixed time to ensure product quality.

　　5. Personnel need to close the safety door before taking the product, which will shorten damage the life of the molding machine affect production. Using a manipulator can ensure the injection molding quality extend the life of the molding machine.

　　4.Production efficiency

　　1. Products can be controlled to ensure delivery time for customers, maintain the good reputation of the enterprise improve the competitiveness of the enterprise.

　　2. The personnel taking the products are fixed, the safety door opens closes slowly, which has a great impact. In addition, people are lazy emotional, easily fatigued at night, lack of energy. In addition to drinking water going to the toilet, it is estimated that the 24-hour production efficiency is only 70%. The robot can work uninterruptedly.

　　3. The investment cost can be recovered quickly. For the products made by your company, the investment cost can be recovered within half a year.

　　4. Use robots to improve the company's image enhance its competitiveness.

　　5. If the number of products taken out manually is about 1,000 per day, the number can be increased by about 500 using a robot, that is, about 1,500 per day using a robot. If the molding machine in the customer's factory is automatic demoulding, sometimes the product needs to be ejected 2-3 times, the extended time will affect production efficiency, the product will fall, causing scratches, oil stains, etc., resulting in defective products.

　　6. If the molding machine uses a robot as a whole, each molding machine can save 1/3 1/2 of the manpower for quality inspection packaging.

　　7. Upstream manufacturers also hope to choose injection molding manufacturers with injection molding machine robots, which can accurately calculate daily production delivery time. Using injection molding machine robots can enhance the competitiveness of enterprises is a development trend.