Intelligent robotics integration project development process, do you really know?

The robot integration project consists of hardware systems such as intelligent industrial robots , products, fixtures, conveying equipment other auxiliary peripheral equipment, software systems such as robot collision avoidance.These hardware software systems are interrelated coordinate the overall control system to achieve the automated process operation of the robot.

Therefore, the main workflow of the robot integration project implementation is:

Scheme design - design manufacturing - prototype testing - on-site installation - commissioning production .

The design of the robot integration project is the premise of project implementation the key to the success failure of the project. Therefore, the design of the project plan must meet the actual production needs of customers propose a cost-effective robot project integration solution.

1. Project consultation

According to the product drawings provided by customers, we fully understand the product shape, material, size, precision requirements, production rhythm other information, conduct on-site inspections in the factory workshops to further understand, communicate verify the specific situation, conduct project feasibility operability demonstration, reduce avoid project investment risks.

2. Solution design

　　With a full understanding of customer needs, we propose a design plan for robot system integration, including the hardware, configuration, layout of the robot peripheral equipment, the application software for controlling the hardware equipment, the design of the overall control system (overall control cabinet).

2.1 Robot selection

A. Determine the model based on the robot's load, working radius, accuracy, speed.

B. Choose a robot brand based on cost performance

2.2 Fixture design

According to the product process requirements, design the fixtures on the robot, the fixed fixtures of the product other required positioning equipment respectively

2.3 Design of the robot terminal shaft device. The robot terminal shaft device is used to securely connect the power spindle the gripper.

2.4 Master control cabinet master system design

It fully meets the needs of realizing automated processing of robot units, achieves the optimal coordination between robots peripheral equipment through the overall system control to achieve the expected processing effect.

2.5 Simulation

Make 3D dynamic simulation of robot automation according to the design plan, check the accessibility of the robot, avoid the risk of interference between the robot peripheral equipment.

3. Design manufacturing

3.1 Project Design

After confirmation by the customer, the design plan will be refined the specific structural design will be carried out. After the drawings are reviewed approved by the customer, two-dimensional drawings outsourced parts will be purchased.

3.2 Manufacturing Assembly

Customize the parts of peripheral equipment such as grippers, loading unloading mechanisms, control cabinets, etc. according to the drawings, assemble the manufactured processed peripheral equipment parts into finished components.

3.3 Installation debugging

Arrange the robot peripheral equipment according to the 3D simulation position simulate the operation. According to the technical agreement requirements, debug inspect until they meet the requirements.

4. Prototype test

4.1 Trial Production

After the equipment is debugged, prototype tests are carried out, a certain number of products are trial-produced, reasonable process plans are formulated according to process requirements until the product requirements are met, durability tests are carried out.

4.2 Customer Pre-Acceptance

Carry out preliminary acceptance according to the Technical Agreement signed by both parties.

4.3 Delivery

The installed debugged equipment will be packaged shipped to the customer site.

5. On-site installation

5.1 Equipment in place

According to the requirements of the design layout, the machine tools, robots surrounding facilities are installed in place

5.2 Pipe wiring layout

A. Connection between the machine PLC the main control PLC

B. Connection between robot interface general control interface

C. Connection between peripheral device interface overall control interface

6. Debugging production

6.1 On-site teaching

6.2 Simulation operation, run at 30% of the robot speed

6.3 Path optimization, running at 90% of the robot speed

6.4 Failure rate assessment, testing the robot's automated continuous operation capability work quality

6.5 Accompanying childbirth

A. Robot programming operation training

B. Understand the project operation deal with problems

C. Submit technical documents, including machinery catalogs, electrical appliance manuals, maintenance manuals, etc.

6.6 Customer Final Acceptance

Final acceptance shall be carried out according to the Technical Agreement signed by both parties.

6.7 After-sales service

During the warranty period, we provide free repairs accessories according to the "Three Guarantees" requirements. Outside the warranty period, for common faults, we can guide customers to resume production as soon as possible by phone, fax E-MAIL; for faults that customers cannot solve by themselves, we provide door-to-door service charge service material fees as appropriate. For robot maintenance, we perform regular inspections, maintenance cleaning, replace lubricants batteries according to the requirements of the robot manufacturer.