[Dry] robotics project R & D production considerations (a)

【Practical】 Things to note when developing producing robot projects (I)

This article first explains the precautions for robot palletizing projects three aspects: site environment, package type, equipment installation .

1. Site Environment

(1) Temperature is too low

Robot project development started abnormal temperature is too low

Solution: Restart the control cabinet by heating the heat dissipation holes on the back the inside of the control cabinet, re-read the file restart.

The compressed air is dry enough, the exhaust valve is frozen, the cylinder moves slowly

Solution: add dryer to the compressor, drain water; bake the solenoid valve remove the muffler.

(2) The temperature is too high

The temperature is too high the electrical components in the ordinary control cabinet cannot work properly

Solution: Seal the control cabinet; add air conditioning fans to the control cabinet.

(3) Too much dust

Coal briquette processing plants cement plants have a lot of dust are absorbent, so photoelectric switches cannot be used

Solution: travel switch; proximity switch + mechanical device .

2. Types of Robot Project R &D Packages

(1) Light, thin, sticky, thick, soft, small: flexible packaging, small packaging;

(2) Packing quantity:

5kg, 10kg, 30kg, 40kg packages coexist, the clamp compatibility is poor.

There are many types of packaging the number of signals for switching packaging types is insufficient.

3. Equipment Installation

(1) Equipment size issue

The robot base size is wrong, which makes the robot unable to reach the low high points during palletizing. Pay special attention to ABB460.

The height of the conveying equipment is incorrect with the height of the conveying equipment on the customer side, resulting in the inability to connect.

(2) Fixing the robot base

If the ground thickness is above 250mm the hardness is sufficient, it can be fixed with a combination of chemical bolts expansion screws.

The hardened ground thickness is less than 250mm, so a pit is dug to fix the foundation.

(3) Fixture fixation

The robot flange is connected to the fixture with 12.9 high-strength bolts.

The clamp moves frequently, all the restraining devices on the clamp should be checked regularly.

(4) Electrical aspects

In the robot project development, the signal lines inside the robot body need to use ultra-flexible cables be fixed in appropriate positions.

① The signal line of the Yaskawa KUKA robot fixtures runs through the hollow shaft of the robot; ② The ABB, Fanuc Kawasaki robots are fixed with bracket corrugated sleeves air pipes, the length is calibrated by the tool rotation angle + margin.

The ABB KUKA robot leakage protector should use a leakage non-action current of more than 300mA, otherwise frequent tripping will occur.

Yaskawa DX100 control cabinet Kawasaki robot is equipped with a 10KW 380/220 three-phase transformer.

At sites voltage is unstable, install a voltage stabilizer.

When welding is required on site, ensure that the welded parts are reliably grounded to avoid burning the motor cables.